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Process Engineer

Engineering

45348

United States, Kentucky, Bowling Green

Remote Position: 

No

October 18th, 2022

Internship: 

No

Constellium is a global sector leader that develops innovative, value-added, and recyclable aluminum products for a broad scope of markets and applications, including aerospace, automotive and packaging. With 10,000 full-time employees globally, we operate more than 20 manufacturing sites in Europe, North America, and China.

The Process Engineer is responsible for ensuring the product produced meets quality standards and minimizes cost. This role will develop and evaluate processes and systems which integrate human work factors, inventory control, logistics, material flow and quality control with the focus upon employee safety, quality of the product, cost reduction, and sustainability.

 

Essential Duties and Responsibilities:

  • Implements teams and projects to focus on areas for improvement or sources of short-term process failures and provide training on quality requirement
  • Monitors process & product parameters
  • Analyzes parameter deviations
  • Develops counter measures and monitors the progress of the counter measures.
  • Manages all quality-related issues within the manufacturing team (e.g. internal, supplier, customer)
  • Participates in cross-functional teams in the development of new products or changes related to current products
  • Supports regular inspection meetings with representatives from appropriate departments to establish an action plan to improve processes and quality
  • Completes timely investigations and resolutions for all quality related material issues
  • Improves process recipes to reach the expected capabilities, challenge the technology, and identify opportunities or implement changes to improve product or reduce costs using the knowledge of fabrication processes, tooling and production equipment, and quality control standards
  • Conducts root cause analysis using statistical methods and recommends changes in designs, tolerances, or processes methods
  • Creates awareness and buy in at all levels of the organization on process and quality management concepts, best practices and strategic relevance
  • Communicates performance to management team on key quality and processes indicators
  • Establishes and implements quality control systems and resources for problem identification, resolution, reporting and continuous improvement
  • Oversees design, implementation and documentation for process control, process improvement, testing and inspection
  • Establishes and implements metrics (process capability, control charts, measurement quality) for monitoring operational effectiveness and to enable managers to make sound quality decisions
  • Oversees the planning, prioritization, management, execution and tracking of process improvement initiatives
  • Leverages data analytics to identify relevant historical and predictive key data elements to optimize performance and minimize risk
  • Works in a team environment to develop and implement best practices that emphasize defect prevention and reduction in variation
  • Tracks output KPI linked to the critical input variables
  • CPC on the critical input variables (from Process FMEA or Product FMEA)
  • Lead, update and communicate the defect catalog for the process
  • Other duties as assigned.

Education and/or Work Experience Requirements:

 

  • Bachelor’s Degree in Industrial Engineering, Quality Process Management, or in a related field
  • 5 + years of Process Engineering experience; automotive industry preferred, specifically the aluminum industry
  • IATF or ISO Certification knowledge
  • FEMA Knowledge
  • Continuous Improvement and QMS Knowledge
  • Advanced knowledge of Microsoft Office including Excel

 

Other Requirements/ Qualifications:

 

  • Effective interpersonal and communication skills, both written and verbal are necessary.
  • Strong decision-making skills
  • Strong leadership skills
  • Strong analytical skills and problem-solving skills
  • Ability to identify and resolve both short and long-term problems
  • Critical attention to detail and deadlines, and ability to adapt to an ever-changing environment
  • Ability to prioritize and handle multiple tasks simultaneously
  • Ability to listen and sense of service (customer, team, etc.), culture of continuous improvement & LEAN manufacturing
  • Ability to fix the direction and to drive the execution after alternatives analysis with team, demonstrates accountability

 

Benefits:

Constellium’ s full-time employees enjoy great benefits that allow them to choose the plans that best fit their needs.

  • Medical, dental, and vision insurance
  • Health savings accounts - Company funded Health Savings Account (HSA)
  • Dependent Care Flexible Spending Account - Company funded 
  • Company-paid basic life insurance 
  • 401(k) savings plan with company matching contributions
  • Employee assistance programs 
  • Paid vacation
  • Paid holiday